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2D Membrane Fixed Bed Reactor Model

In a (single tube) membrane fixed bed reactor, a heterogeneously catalyzed chemical equilibrium reaction is carried out. The reaction scheme and associated kinetics are as follows:

A+BC+D,A + B \rightleftarrows C + D,

The tube wall of the fixed bed consists of a perm-selective membrane through which component CC selectively permeates. The associated flux expression is given by:

NC=km[cr=Rc0],N_{C} = k_{m} \left[ c \big|_{r = R} - c_{0} \right],

where kmk_{m} represents the effective mass transfer coefficient for intra-membrane transport, and c0c_{0} is the concentration of component CC in the sweep gas in the annular zone. The concentration of species CC in the sweep gas, c0c_{0}, can be assumed to be zero, corresponding to a very large sweep gas flow rate.

2D membrane fixed bed reactor schematic

Schematic of the 2D membrane fixed bed reactor model.

The effective radial dispersion coefficient De,rD_{e,r} of all species AA, BB, CC, and DD is De,r=104 m2 s1D_{e,r} = 10^{-4}~\mathrm{m^{2}~s^{-1}}. The inlet concentrations of species AA and BB are cA,in=cB,in=10.0 mol m3c_{A,\mathrm{in}} = c_{B,\mathrm{in}} = 10.0~\mathrm{mol~m^{-3}}, while the inlet concentrations of species CC and DD are cC,in=cD,in=0.0 mol m3c_{C,\mathrm{in}} = c_{D,\mathrm{in}} = 0.0~\mathrm{mol~m^{-3}}. The reactor operates under isothermal conditions.

ParameterValue
Superficial gas velocity, U0U_{0}0.2 m s10.2~\mathrm{m~s^{-1}}
Inner radius of fixed bed tube0.02 m0.02~\mathrm{m}
Length of fixed bed tube1.00 m1.00~\mathrm{m}
Forward kinetic constant, kfk_{f}0.1 m3 mol1 s10.1~\mathrm{m^{3}~mol^{-1}~s^{-1}}
Backward kinetic constant, kbk_{b}0.1 m3 mol1 s10.1~\mathrm{m^{3}~mol^{-1}~s^{-1}}

Questions:

  1. Calculate the thermodynamic equilibrium conversion.

  2. Formulate the model equations and the associated boundary conditions according to the homogeneous two-dimensional reactor model. Account for the selective permeation of component CC through the membrane. Neglect axial dispersion effects.

  3. Implement the formulated model equations in Python. It is suggested to use a method-of-lines approach where the spatial discretization is performed in the radial direction, and the axial dependence is solved using solve_ivp.

  4. For the case of no permeation of CC (km=0.0 m s1k_{m} = 0.0~\mathrm{m~s^{-1}}), calculate the chemical conversion.

  5. Repeat the calculation for part 4 using kmk_{m} values of 0.01, 0.1, 1.0, 10.0, and 100.0 m s1100.0~\mathrm{m~s^{-1}} for the effective mass transfer coefficient. Explain the observed differences with respect to the chemical conversion and the obtained radial concentration profiles. Discuss the validity of the model equations for km=100 m s1k_{m} = 100~\mathrm{m~s^{-1}}.

  6. Repeat part 5 using an effective radial dispersion coefficient De,r=105 m2 s1D_{e,r} = 10^{-5}~\mathrm{m^{2}~s^{-1}}. Discuss the observed results.

Note: Ensure that all numerical implementations are consistent with the provided equations and parameter values.